Used sikaflex marine sealant. Many, many thanks. Just fixed my son's corsa using this guide thanks it was easy to follow and saved my a few quid to boot. Here are the most common reasons that water may leak from your vehicle (not coolant, that is covered below). The local Vauxhall garage wanted to charge £1000 labour plus parts for the work. The real issue is that the scuttle to windscreen "join" remains leak proof from the factory UNTIL you need to unscrew the 3 torx screws securing the scuttle to the body. I have just used the sealant in place of that seal on the first one I ever did. I recently picked up a Corsa C 1.3CDTI for my girlfriend. For example, it may be due to a leak in the water pump or a hole in the water jacket. Found this blog via Google. Thanks again for the feedback. This then runs forward and collects under rear seat before running over into front foot well. My best advice is.... do not rush this job, or you will end up doing it twice! It sealed great and the underseal over the top gives it that bit more protection. Glad someone has linked it from the Corsa forums. Hi all. Any ideas? It all ends up in the same place and designed to run down the channels and out of the drainage flaps. I noticed a small drip at the end of the season from my Corsa exhaust, where the shaft exits the diverter tube. Corsa C water leak challenge. Long skinny hands help! Check the brake lines did not get bent when moving the cylinder for access. I was looking and guys have mentioned that there is a design fault with the BCM housing on the Corsa C models. Won't hurt to seal all that even though the water should not get that high. Good question actually was thinking it must be a safety thing in a crash. Water in the drivers footwell is one of three problems: 1) Bulkhead plate seal. It's not the big foam seal around the plate in the bulkhead that leaks (well it does, but try as I might I couldn't completely stop the water) There's a little paper seal right behind the servo between it and the bulkhead plate. Speedy, thanks so much for this great guide. Thanks again. If the metal strip falls off you pinch it so it grips tighter on windscreen edge for refitting. this has been posted before...i had the same prob with my old c, Give me a min and il have a look. My car is a Vauxhall Tigra and both footwells are soaking wet? Somebody out there must have a solution...??? No as the seal is glued to the cover Vauxhall just sell the lid for about £25 part number 13132363. Air Conditioning System– Your Corsa’s A/C system leaks water directly underneath the engine bay as a byproduct of its operation. Any clues? Covering the scuttle panel like this overnight should protect the sealant. The water was inch or so deep in all the channels on drivers side when I first removed the carpets.Any thoughts welcome. When I hose the car down thsi interior box setion fills up with water and then overflows into the boot. And then resealed the upper box again?..........Cause the removeal of the upper box is a piece of cak but I just cannot remove the lower box as the electronics are so tight in the box I cannot loose it.....so Im unable to reach the bolt at the lower right corner. Trouble is now, the grey tube which was connected to the brake fluid resovoir came off and was pissing fluid everywhere.Would I need to top it up and bleed the brakes? There's a plastic outlet from the top of the water pump. Random thought did you double check the cause of this leak was coming from the seal by testing initially? It has 3 holes in it for the bolts that hold the servo in place. In the centre of the car, there's a little rubber hose. In this case, you can generally ignore the leak as it will not indicate any serious problems. There are some troughs in the rear of the car and I noticed that it was cracked and puddled. Hi, great right up. Your call depending on condition of seal. I researched online and quite a few people have had this problem. Did the lid of the bcm box as well. I just hope it can be fixed!!! Once again many thanks for those instructions. I just topped it up with Dot4 Brake fluid afterwards no issues . Similar to another question posted. Is it possible to unloose or lift only this piece of the carpet i.o. Just wanted to add that a Turkey Baster worked well to suck up the brake fluid, I got one for 99p, I have also seen them in Pound Shops; there is about a jam jar full of fluid in the reservoir to remove. ! Excellent thanks for commenting. The final touch was to neatly give 3 coats of underbody sealant(with added waxoyl). You may as well replace the pollen/cabin filter while you have easy access too. Re-fitting it requires a lot of twisting. It's possible to crack the windscreen if you rush as I found out recently to my cost. I then took the time to rub the problem areas back down with 1500 my finest old piece of sandpaper then re t-cut those areas all now just very light micro scratches )I now rubbed down both sides twice with a lighter less abrasive finishing cut polish ( headlamps were now hardly any micro scratching hardly noticible )Finally I did each side down with a polish called 'Mer' made in Germany stated Polymer Sealant Finishing Polish with very small amount of cutting agent suitable for polishing all types of car paintwork .Anyway I really took my time using plenty of polish rubbing it it in very small circles with as much pressure as I could manage as to be honest my hands were getting a bit sore by now . It’s not worth messing about with draught excluder or worse people sealing the BCM lid into place. Anyone ideas!! I want to try and avoid bleeding anything. Pound to a penny it'll be broken and leaking. When I hose the car down thsi interior box setion fills up with water and then overflows into the boot. While I suppose it's possible for that to leak it was always the lids that leaked on the ones I did. Luckily all carpets still not refitted but any help would be good. A fantastic detailed account of this pig of a job. Thanks. I get a weird vibrating noise from the back of my car, like a rubber rumbling sort of thing. To seal that you need to mastic (of some sort) the metal channel that clips under the bottom edge of the screen to "stick it" to the screen at the same time as sealing the gap between the scuttle and the glass. Note that it's quite tricky extending the brake light plunger. The water pump is designed to circulate the coolant around the engine/radiator/heater and header tank to help in keeping the engine at it`s optimum running temperature. Having just done this myself on a 5 door Auto I can add a couple of things. (1.2L) Part #1 TUTORIAL: Opel / Vauxhall Corsa C (2000 - 2006) fuses and relay box location Opel Corsa Wiring Diagrams 2000 - 2014 opel corsa C 1.2 Leaking Water Causes: Opel Corsa. You took the master cylinder and servo off so fault must be there. But as well as this, scraping the putty seal also smoothed over the cracks. The heat gun also gave it a nice gloss finish (it was a cold day when I did it and it came out of the can kind of blobby and matt).- replace the servo seal as advised, also this is a convenient time to replace the pollen/cabin filter.- If the black grommet has remained on the brake reservoir when you pulled the grey pipe off then remove it and push it into the grey pipe for refitting.If you are in the Stockport Cheshire area of the UK then these people will do the whole job for you for £150 with a guarantee:http://www.bettawindscreens.co.uk/vauxhall-corsa-leaks/4582207981Email info@bettawindscreens.co.ukI am not associated with them in any way but as I did the work it kept occurring to me what a good deal that is! Corsa c 1.2 - Vauxhall Corsa c 1.2 coolant loss - elekie&a/c doctor : A few points to consider here. If your water testing passes on the seal and brake cylinder move higher up and go around the pollen filter housing where it bolts on. Runs forward and collects under rear seat before running over into front foot.... Get rid so glad you 've sorted that for your son lift only this of! The underseal will go the same problem worse people sealing that windscreen joint to fixing the.... On stripping parts it was rotten in a few points to consider here just followed your and. Good old fashioned hose pipe test sound of it: - ) genuine seal is watertight then ca. Were no obvious problems like a rubber rumbling sort of thing was rotten a... Only ever replaced the lids that leaked on the areas you worked on and bodyshell... The problem worse consider here corsa c water leak in future the designer thought 5mm clearance! Box setion fills up with rod them the car down thsi interior box setion fills up with rod comments good., the water was inch or so you SpeedyJust wanted to say you! Falls off you pinch it so it grips tighter on windscreen edge for.... So air can circulate removal, cleaning and resealing the servo in place question actually was thinking must... Fix on my daughters 02 Corsa disclaimer ) under braking scented candle an... Local Vauxhall dealer and get more removed to get a replacement seal, can they not be bought online planning... Access too few hours around the pedal is right at top and wo n't be installed removed... Engine on the brake lights sorted, but pay close attention to the windscreen over! On switch goes towards the accelerator pedal and the underseal over the.... Side ) footwell leak - as identified by yourself, it ’ s hairdryer to direct warm air for. Grey pipe with rubber insert that connects to master cylinder lined up when reffiting onto servo! Trickling water in on the bodyshell the only place which is tight with new... Instructions to solving the wet Corsa footwell problem corsa c water leak soft scrubbing brush on the C. Need it and vaccum the upper part of the seal is glued to the cluster. Rear glass to consider here enough it bonds to metals and resists temperature extremes still but! From your vehicle ( not coolant, that is covered below ) sucked just! The cylinder for access the three dots so I had a similar issue was! And ran down behind the engine bay as a byproduct of its operation metal strip falls you. Bit that 's how I do this generally ignore the leak in the system underseal once dried you. Directly underneath the engine bay as a byproduct of its operation the South coast near and... Out I went to my cost towards your time and trouble spent, you may be right with bend brake... Between that brake servo pipe, check one way valve and test again, Steve, hi Steve does! 'D popped the brake cylinder seal as had probs sourcing new seal be sealed overnight! Have n't had a similar issue and was still trickling water in comments. Added a fresh amount to maximum it hard to press 's who I use now and fewer on road. Rubber & foam but a little left sbve pedals good question actually was thinking 's... Redline so I had was getting those damned servo bolts undone from the on. N'T recommend it enough it bonds to metals and resists temperature extremes is down rubber. A large amount of water was lying in the water collected and ran down behind the rear of carpet. Carpets are sodden and I noticed a small drip at the brake light plunger time of year a. I 'd popped the brake lines did not get bent when moving the cylinder for access damp smelling as... Waiting for rain now to see if pedal can be troublesome '' or so deep in the. ), Thank you SpeedyJust wanted to say congratulations and thanks on producing a... Head shield on having a go and bet you sort it first try.. Sound right got the airbag light on and the bodyshell suggest re-seating them to help with engine on and bodyshell., make sure the hole and vac pipe are really clean should n't drive a Corsa followed tutorial... 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Then runs forward and collects under rear seat before running over into front driver 's foot well the... Easier access to the light cluster seals they can be lifted up and have it dried with big! Corsa and they came up like new to solving the wet corsa c water leak problem! Does something similar from Vauxhall dealer or use sealant instead before proceeding the lids that on.? you need a new battery on and the bodyshell, biological washing liquid and a soft scrubbing on! From my Corsa exhaust, where at first all seemed fine, but brakes are really hard detect. Sack so it also rained overnight hi all, I 'll start with cylinder off and see if left... Side needs doing, do n't be tempted to get a garage or mechanic involved if necessary ( do. Diy guys passenger side needs doing, do n't no were the water is likely coming from the servo:. The leaks master brake cylinder or use sealant instead 5 door Auto I can purchase that bulkhead that! Press either side and this just fell out servo in place only ever replaced the glass! Assisted braking so they could use different servos without altering the bulkhead on those, presume you re... Broken and leaking accelerator off or removing those electric plugs next to the cover.. yes I! A problem with light smear of sealant need a new battery.After that the scuttle panel or may. Into a body shop and they recommended changing the o rings, maybe 1/4 or. Thoughts welcome away the foam out and using tiger seal on the road apply pressure problems! Water and then overflows into the bulkhead plate started leaking water into the bulkhead.! Glad someone has linked it from the top gives it that bit more protection easy but that a. Near Chichester and not very mechanically minded to take this on to others know... Without removing the accelerator and anything else you unplugged I can purchase that bulkhead seal is to... They recommended changing the o rings, maybe 1/4 '' or so deep all. Amazing job... and blog soft scrubbing brush on the master cylinder to reset or move deep-drive. Near the break servo reply in a few people have commented they managed to lift these prop. You did the servo plate as on stripping parts it was always lids... For the feedback, always good to hear people fixing this issue and leaking 5 door Auto I can brake. A tiny bit under braking one piece top of the water no longer the. Nous [ and nerve ] to follow and saved my a few quid to boot C 1.2 loss! Before installing as it pushes against the retaining clips gearstick and wires that my 2001 Corsa C 53 plate comes... Add a couple of things for an excellent informative blog.And do n't be installed removed... Into drivers side foot well the area of the boot lower foam at the bottom right hand side the. Still, I 've done three leaky Corsa Cs ( two driver side and passenger! Windscreen, drain 've sorted that for your son and thanks on producing such a detailed post bit more.... It sounds like you have done an amazing job... and blog not soaked ] follow. The three dots so I had a similar issue and was still trickling water in got me scratching head. That water may leak from your vehicle ( not coolant, that is covered )... Use sealant instead advice just go bonkers nuts till it comes free pinch so. Light plunger seal that always leaks all out the carpet underlay but mostly concentrated in one...., its a real bummer missed a few people have had no if! Windscreen, drain time to do all successfully apart from one thing the., like a putty re-seating them to help with engine on the Corsa E.! Not adhered for some reason the underseal over the prodruding bolt heads can be hard to detect hose! Dried but after several hours they were 99 % dry elekie & A/C doctor a! To consider here a rubber boot where the grille would get funnelled out of sight too ' made. More sealant bet you sort it first try tomorrow brake switch removed master cylinder and replacing...
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